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DECK-TOP 47, 47-RC

LATEX-MODIFIED CONCRETE PATCH & RESURFACERS

Description:

DECK-TOP 47 and 47-RC are two-part, latex modified, concrete patching and resurfacing compounds designed for high-performance in thin-section topping applications. DECK-TOP applications of 1/8" to ¼" thickness withstand heavy vehicular traffic, impact and vibration without loss of adhesion or rapid wear.

Recommended Applications:

  • Resurfacing Scaled Concrete Floors, Decks and Ramps
  • Repair of Frost or Rain-Damaged Concrete
  • Repitching Decks and Terraces
  • Anti-Skid and Non-Slip Toppings
  • Wear-Resistant Toppings for Curves and Turn Areas

DECK-TOP 47 is a multi-purpose, superplasticized, acrylic latex modified patch/resurfacer.

DECK-TOP 47-RC Rapid Curing formula achieves high structural strengths in just 24 hours, for surfaces which must be reopened quickly to heavy traffic. It also through-cures efficiently in deep patches, due to integral chemical catalyzation.

Features:

High Strength: Products adhere tenaciously to concrete substrates, and offer high compressive, tensile, impact and flexural strengths.

Appearance: Excellent aesthetic results are achieved, whether Natural Grey or an optional Custom Color is selected. Fine, Ultra-Fine and Medium textures are available.

Versatility: A wide range of finishes, colors and working consistencies can be readily achieved. DECK-TOP overlayments are engineered for high strength, even when mixed to a relatively fluid consistency to facilitate installation. Additional material can be installed at any time.

Compatibility: DECK-TOP 47's thermal expansion and moisture vapor transmission characteristics assure that repairs will not crumble, delaminate, lose adhesion or cause damage to repaired or topped surfaces. DECK-TOP 47 and 47-RC contain no added chlorides.

Safety: DECK TOP 47 and 47-RC are virtually odorless, essentially non-toxic, non-flammable and free of corrosives, solvents, and toxic diluents or additives.

Durability:DECK-TOP 47 is exterior durable, UV insensitive, and highly resistant to salt, water and freeze-thaw.47After
47before

Properties:

Composition: Part A is a proprietary acrylic emulsion. Part B powders are blends of specialty cements, select graded aggregates, and organic and inorganic additives and admixtures. CAUTION!: Due to differences in composition, DECK-TOP 47 and 47-RC powders should not be mixed together or placed together. Products are mutually incompatible and will produce unreliable results when cross-contaminated.

Adhesion:

Concrete

Wood

Masonry

Polystyrene Foam

Glass Reinforced Cement

Steel

Application:

For complete application instructions, refer to the Edison Coatings, Inc. Publication: "Specification for Preparation, Installation and Curing of DECK-TOP 47/47-RC Overlayments". The following are some general guidelines:

1. Surface Preparation: Remove all grease, oil, dirt, efflorescence, paints, curing compounds, sealers, crumbled or loosened concrete, or any other materials which may interfere with adhesion.

2. Application: Apply to damp surfaces free of standing excess liquid. Prime with water or DECK-TOP 47A Liquid. Priming liquid may be diluted 1:1 with water before application. Keep surfaces continuously damp for at least 20 minutes before application, to reduce substrate suction and improve bond. Avoid spills or runs onto surfaces which will not receive topping. Apply DECK-TOP 47/47-RC after liquid has turned from a milky emulsion to a clear film, but within 4 hours of primer application.

Thoroughly mix Parts A and B at the rate of 2/3 to ¾ gallons per 50-pound bag. Use "stiff" mixtures for prepatching, more fluid mixtures for resurfacing. Mix by slow speed drill mixer (250 rpm) or mortar mixer. Mix only as much material as will be applied within 15 minutes of mixing. Mix for 2 - 4 minutes to achieve a uniform consistency.

Placement may be by pump, screed, lute or spray. Distribute evenly and finish by trowel or broom. If required, to aid in finishing, wet tools with DECK-TOP 47A Liquid and mist surfaces lightly to overcome "dry" spots. Maximum workability is obtained immediately after placement. Do not overwork or retemper. Do not wet repeatedly or thin excessively.

Do not apply at temperatures below 50F (10C) or when temperatures are expected to fall below 50F (10C) within 12 hours of installation, or through-drying. Do not subject to freezing temperatures for 24 hours after installation. Drying and curing of DECK-TOP 47 is affected by temperature, humidity and air movement. DECK-TOP 47-RC chemically cures, even under damp conditions. In hot or windy conditions, delay drying by applying water mist, wet burlap or plastic sheet. Materials should be kept from drying for at least 3 hours after application. After this brief moist curing period, not to exceed 24 hours, materials must be allowed to dry cure. Continued wet curing may result in reduced strength and adhesion, although intermittent wet exposures such as rain or occasional spillage will not negatively affect strength.

Keep DECK-TOP 47-RC closed to heavy traffic for 24 hours. Light traffic is permissible, under moderate temperatures, after 8 hours. DECK-TOP 47 accepts light traffic in 12 - 24 hours. Heavy traffic should be avoided for 48 - 72 hours after installation.

 

TYPICAL PHYSICAL STRENGTH PROPERTIES* OF DECK TOP 47 vs. CEMENT/SANDMORTAR

Property

Sand/Cement

Deck-Top 47

Tensile Strength

200 - 250 psi

800 - 900 psi

Compressive Strength

2,200 - 2,500 psi

5,700 - 6,000 psi

Flexural Strength

600 - 700 psi

1,600 - 1,850

Impact Strength

6 -9 lbs

18 - 22 lbs

Shear Bond Adhesion

<200 psi

>400 psi

 

Adhesive Failure

Cohesive Failure in Substrate

Taber Abrasion, H-22 Wheel (1000g, 1000 cycles)

20 - 25% loss

1 - 2% loss

 

*28 day dry cure, 50% Room Temp

 

Storage & Handling:

KEEP FROM FREEZING. Store powders in dry area, off the floor or ground. CAUTION!: Powders contain cement, which may be injurious to eyes and skin. Powders contain free silica, which may cause occupational lung disease. Refer to Material Safety Data Sheets supplied with this product for complete safety and handling information. wash

thoroughly with soap and warm water immediately after use and before eating, drinking or smoking. In case of eye contact, flush with clean water for 15 minutes, and get medical attention if irritation persists. Keep tools wet and clean continuously. Product will adhere tenaciously and resist water once dried. Keep containers covered when not in use.

FOR COMMERCIAL AND INDUSTRIAL USE.

Edison Coatings, Inc. Products are manufactured in the United States of America.

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Phone: (860) 747-2220 or (800) 341-6621

FAX: (860) 747-2280 or (866) 658-1189

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EDISON COATINGS PRODUCTS ARE FOR COMMERCIAL & INDUSTRIAL USE ONLY

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Last Updated:

Tuesday, May 19, 2009

Society for the Preservation of Historic Cements, Inc.

LIMITS OF LIABILITY

Edison Coatings, Inc. makes no warranties, express or implied, as to the accuracy or completeness of any of the information contained herein. This publication is offered on a complimentary basis as a service to potential customers or specifiers. While every effort has been made to include complete and accurate information, based on data and information believed to be reliable, it is the sole responsibility of the user to determine its suitability for his own intended use and purposes. Nothing contained herein shall be construed as a warranty or guarantee of any product, process or any other recommendation stated herein. Edison Coatings, Inc. assumes no responsibility for advice given, results obtained, or for any damages whether incidental or consequential, which may be incurred as a direct or indirect result of the use of this information. By proceeding to use this information, user acknowledges and agrees that he is doing so at his own risk, and user indemnifies and holds Edison Coatings harmless against any liabilities, costs or expenses resulting therefrom. All product sales are further governed by the Edison Coatings, Inc. CONDITIONS OF SALE.